The benefits

1. Dramatic Cost Reduction.

K-TIG customers typically reduce costs by 75% to 95%.

Relative to conventional TIG/GTAW welding, cost savings of more than 90% are typical.
When switching from Plasma Arc Welding (PAW) savings of more than 50% are typical.

K-TIG delivers cost savings which transform the economics of our customer's businesses.

Download the GE Case Study and see how they saved 93% with K-TIG.

 

2. Extraordinary Speed.

A welding process with extraordinary speed in thick materials, K-TIG is up to 100x faster than TIG/GTAW.

K-TIG provides order-of-magnitude increases in productivity, with welding speeds up to 100x faster than conventional TIG/GTAW welding.

The K-TIG system performs welds of up to 5/8 inch (16mm) thickness in a single full penetration pass. For example, a conventional 6-hour TIG weld in 10 inch, Schedule 40 (3/8 inch, 9mm thickness) stainless steel pipe is completed in less than 3 minutes when using the K-TIG system.

The impact? Productivity up. Costs down. Payback measured in months, not years.

 

3. Exceptional Weld Quality.

K-TIG virtually eliminates the potential for inclusions, porosity, and other defects.

K-TIG welds meet US, European & Australasian welding standards (including ASME IX), and have been subjected to exhaustive Lloyds-witnessed and certified testing. K-TIG delivers highly repeatable, x-ray quality welds with superb cap and root aesthetics.

The ability to weld in a single, full penetration pass virtually eliminates the potential for lack of fusion and inclusions, and dramatically reduces the potential for porosity and other defects typical of multi-pass welding processes.

K-TIG is a low distortion process, with heat inputs well within normal ranges. As a result, transverse shrinkage and distortion are greatly reduced. K-TIG’s weld pool provides an exceptional quality cap and root that requires no back-gouging, finishing, cleaning or interpass grinding.

 

4. Unparalleled Productivity.

K-TIG delivers productivity gains that dramatically boost output and crush lead time.

K-TIG customers leverage the extraordinary welding speed increase which the technology provides to transform overall production output, enabling our customers to meet even the most challenging deadlines.

In addition, welder fatigue is greatly reduced and operator focus can be fully directed to process supervision and quality control rather than the physically and mentally taxing process of welding manually. K-TIG helps your team work smarter not harder.

From a complexity standpoint, we’ve found it’s not much different from any of our automated welding equipment.  There is a training period, and a reasonably competent welder is able to understand and come up to speed quickly, and at that point, the machine is pretty intuitive. There are few settings you need to adjust, a competent welder is able to understand that and come up to speed quickly.
Jeff Thomas, Vice President, Operations, TITAN Metal Fabrication

 

5. Eliminate Bevelling.

No edge bevelling or root gaps required. 

K-TIG welds require only square butt joints. No edge bevelling is required within K-TIG's normal thickness range. Save the time, labour, energy and cost of machining bevels or preparations in your materials. Eliminate the need for setting root gaps. Tack welds are simply consumed in the K-TIG process. 

Download the Bilfinger Case Study and see how they saved 92% welding pressure vessels and eliminated bevelling.

 

6. Low Distortion.

K-TIG greatly reduces both transverse, angular and longitudinal distortion.

Unlike many conventional welding processes, K-TIG welding is a low distortion process. By welding in a full penetration pass, eliminating root gaps and welding at high speed, the potential for distortion is greatly reduced even in materials such as stainless, duplex and super duplex which are traditionally considered highly susceptible to distortion.

 

7. Simple Automation, Sophisticated Welding.

Simple or sophisticated automation, you choose. K-TIG’s only requirement - consistent travel speed.

A whole range of welding automation equipment (including most existing welding automation equipment) can be used in conjunction with K-TIG, including:

  • Rotators
  • Positioners
  • Turntables
  • Seamers
  • Column and boom
  • Bugs and motorised carriages
  • Robots
  • Manipulators
When compared to TIG/GTAW for the same weld, K-TIG reduces power consumption by up to 95% and consumption by up to 85%, dramatically reducing the carbon footprint of our customers.
Jeff Thomas, Vice President, Operations, TITAN Metal Fabrication.

9. Variety of Applications.

K-TIG delivers exceptional quality across a wide range of materials.

K-TIG provides exceptional quality welds across a wide range of corrosion resistant, exotic and conventional materials, and excels in the medium to heavy gauge austenitic metals, including:

  • Titanium and Titanium Alloys
  • Zirconium and Zirconium Alloys
  • Stainless Steels - Austenitic, Duplex and Super-Duplex
  • Nickel Alloys - Monel, Inconel, Incoloy, Hastelloy, Nimonic

 

10. Simplicity Itself.

K-TIG’s fully automated process is extremely easy to use and maintain.

Our system features an arc structure and keyhole that develop spontaneously and are maintained automatically. There is no plasma nozzle or orifice, and no precise electrode alignment is required. Plus, only one welding gas is required, flow rate is not critical, and the torches are built tough.

 

11. Consumables Slashed.

The K-TIG system makes wire an option not a requirement, and reduces gas and power enormously.

K-TIG welds with square butt presentations, typically reduce the use of wire consumables by 90%, or eliminate the use of filler materials altogether.

Electrodes aren’t consumed in the weld pool, making electrode life extremely long—five K-TIG electrodes last most fabricators 12 months.

Finally, power consumption is reduced by up to 95%, and gas consumption is reduced by up to 85%.

The savings—in cost, time, labour and impact on the environment—are enormous.

Download the TITAN Case Study and see how they reduced thier wire consumption by 75%.

 

12. Environmentally Friendly.

K-TIG consumes considerably less power, gas and consumables than traditional welding methods.

Industrial fabrication, and conventional welding process in particular, is a highly energy intensive process, involving the consumption of large quantities of gas, electricity and consumables.

 

Check out our Equipment page.

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Book a live demonstration to see what K-TIG could do for your company.